soap production machine

Detailed Product Description

Definition of Soap: high grade fatty acid salt.

Standard of Products: quoting and executing the standard of QB/T3756-2003(laundry soap).

Production: 2000 kg/h laundry soap is designed.

Process Program

 This plan adopts the technology of oil and fat water-washing means to treat oil and fat in order to achieve clean and pure materials. Large pot boiling saponification process is adopted to obtain soap base, so it is easy to operate, with low investment. Advanced vacuum cooling drying process is obtained, so it can work continuously.

CH2OOCR              CH2OH

CHOOCR  +  3NaOH === CHOH  +  3RCOONa

CH2OOCR              CH2OH

      (oil and fat)NaOH (glycerin)  (soap)

 Oil treatment: quotation No. 17-1.

Saponification: quotation No. 8-9.

 Vacuum cooling drying system: the rest No. of quotation.

  Finishing and packing: quotation No.23,26,27,27-1.

Brief Introduction of Vacuum Soap Producing System

1. This system can continuously produce laundry soap, compound soap, industrial soap and others

2. The production line is mainly consisting of oil refining, saponification, vacuum drying and extrusion;

3. Only when the crystal form of soap is tiny, the soap become fine and smooth. The vacuum drying system can make the soap to form tiny and compact crystal texture which is mainly in the shape of β base;

4. When you produce fatty acid products( laundry soap, compound soap and industrial soap), the fatty acid content is usually 49%, the vacuum degree of the system is about of 740 mmHg, the temperature of soap base is 85 ⁰C, vacuum dewatering is about 4%, you can take 53% fatty acid.

5. Raw material (in the vacuum state, the productivity is 2000 Kg/h):

(1) neat soap( fatty acid is 49% at 85 ⁰C);

(2) antioxidant, additives.

6. Energy consumption

(1) cooling water: ≤23 ⁰C, 50 m³/h, recycled;

(2) water for production: 1200 Kg/T(soap);

(3) vapor: 1Mpa, 800 Kg/h;

(4) hot water: 0.3Mpa, 650 Kg/h;

(5) electricity: AC 380V/50Hz, 160 KVA.